Recycling of investment in web paper cutters

(Sheeter cuts path to quick payback)
The JBM Envelope Production Company in Ohio recently purchased a Maxson MSP paper cutting system, which has greatly improved product quality, reduced waste, and accelerated production efficiency.

After deciding to sell envelopes for a period of time, JBM decided to invest in envelopes. It was small at first and the company was located in Cincinnati. The factory area was only 6,000 square feet. Soon the company began to expand rapidly and established a workshop in 30,000 square feet in Lebanon, Ohio. As space has increased, the company's goals have also undergone some changes. They hope to make further improvements to the production workflow and evaluate the machinery and equipment so that they can handle the ever-increasing volume of traffic at full capacity. By 1996, the company expanded its factory building again to 61,000 square feet.

As early as 1989, the JBM Envelope Production Company decided that instead of following the schedule of other paper processing plants, it would be better to purchase a web paper cutter and produce it in its own factory according to the demand list. Increased production flexibility.

The right direction JBM managers began to find the right cutters based on their needs. After seeing the entire market, the decision to select the Maxson MSP paper cutter was first and foremost the reliability of the resources. This American-made equipment can provide near-time technical support and fast delivery of machine parts. The MSP cutter also meets JBM's requirements for accuracy and speed. JBM requires cutting lengths as accurate as 0.015 inches and speeds up to 1000 fpm.

The Maxson MSP paper cutter was purchased and completed in December 1999. The benefits of purchasing MSP soon became obvious. First, the area of ​​the paper cutter was much smaller than that of the old one, leaving plenty of room for other aspects that would help increase production.

The Maxson Cutter also improves the efficiency of JBM staff. After a month of training, an operator can complete the job independently and can change the size of the cut size through the instruction manual.

Compressed paper processing time and increased work efficiency The speed of the MSP machine shortened the time required for the processing of paper products, from three shifts in seven days to two shifts in five days. The accuracy of this paper cutting machine is also very high, there is no need for too much debugging of the paper cutting machine, and some debugging operators can do other work.

98% of JBM's material enters the JIT as a web from a processing plant or paper distributor. Since MSP paper cutters are suitable for short-lived jobs, companies can save money without having to keep too much inventory, and can accept orders of various types. JBM expects to recover the cost of MSP paper cutters within one year.

The MSP paper cutter is equipped with two air roller tables capable of handling rollers with a diameter of 60 inches and a weight of 500 pounds. Based on this, the paper cutter can cut 24 pounds of white paper and 24 pounds. Kraft paper. JBM also plans to add a roller table to increase production through a third roller.

A roller adjustment system with a platen roller design ensures a smooth path to the cutting section with four pairs of easy-to-adjust paper cutters. JBM paper cutters have one, two and three stacker tables. Easy adjustment and convenience are important features. The system controlled by the dual engine is controlled by the microprocessor to control the accuracy, and the microprocessor continuously reads the digital signal from the pull drum and the knife rotation servo motor in each revolution.

After coming out of the cutting section, the cut paper enters an Airfoil Overlap system. When the paper is processed into the stacker through a conveyor belt, the paper is overlapped or nested. It is this process that increases the overall speed. When the cut paper enters the pile table, they are gently pushed into a well-balanced pile of paper.

The length of the square paper and sheet paper is very accurate and can be directly sent to the printed flat printing department. This was not possible before, and the precise cutting evidence shows that once the printing is completed, the book can enter the die-cutting machine. If square paper is not guaranteed during the cutting process, any line print on the paper may be bent.

The performance of this paper cutter is highly repeatable and consistent. A production cycle, from order to delivery, used to be 15 to 17 days, now only 10 to 12 days.
With the assistance of the design prepress department, JBM can assist customers in designing products and producing them. The cut is clean and dust-free. The cut paper is fed directly into the press. It is fully convinced that the square paper will produce the perfect product, and the product is completely free of special dirt traces.

JSP company is very pleased to install the MSP paper cutter, how much they hope to install it in the early years.

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